According to your project needs, CNC service can solve various problems for you. If you would like to know more about technology and prototyping services, please call us. We are glad to provide you with professional and efficient service.
- Material Used: Aluminum alloy 6061 T6
- Number of Cooperation:3 sets total 6
- Production Process Used:CNC turning, CNC milling, electrostatic spraying
- Production Cycle:33 days
About Product and Design Requirements
This product is used in the design of high-speed motorcycle racing wheels. It needs a higher speed than ordinary wheels. Therefore, the product has a very high dimensional accuracy. The error range is 0.008-0.01mm, and the roundness requirements are as high as 0.015mm. This part is in the processing process For any dimensional deviation and product deformation, it will bring serious deviation to future prototype testing.
Because the customer is a professional product designer, the product carefully designed by the customer does not require us to make any changes and needs to be produced in full accordance with the design drawings. The material chosen by the customer is AL6061. Our professional prototyping technology can meet customer needs very well.
The center of the position shown in the figure needs to install a high-precision rolling bearing (precision requirement: 0.005mm) to ensure the tightness of the fit. The dimensional accuracy of the center and the outermost edge is 0.008mm to ensure that the wheel rotates at high speed without swinging.
The shape and size of the tire in the picture have strict requirements. They must not be deformed during processing, and dimensional error control is the key. If there is deformation or error, it will directly affect the combination of tire and wheel.
Parts require electrostatic spraying to beautify the appearance of the product. At the same time, the white display position in the picture needs the natural color of aluminum alloy, and the focus of spraying is that the boundary between black and natural color is clear and beautiful. After analysis, we use our unique spraying technology to meet the high standards of customers.
It needs to pass a strict three-dimensional coordinate test. The processing size error marked on the drawing does not allow one unqualified. It must meet 100% of the customer's design requirements, and the number of sizes to be tested reaches 300.
About the Project
Through cost accounting and process analysis, we have worked out CNC turning + CNC milling coordination + high-precision positioning tooling and fixtures. After a variety of supplier evaluations, the customer finally chose to cooperate with us.
The first step is to use CNC turning to ensure the overall size of the center and outer circle.
Large-scale CNC milling processing technology + high-precision positioning tooling fixture to ensure that the product will not be deformed due to clamping. It is important to pay attention to the center position, which will affect the final quality of the entire product.
Processing details are also a key factor to maximize customer satisfaction, and we have very strict requirements on the font processing of the product.
Strict quality inspection is an integral part of our work. This is also an important process to determine the quality of our products. We will carefully check each special important size parameter to ensure the quality of our customers and allow customers to obtain the highest satisfaction with our services.
Only with professional technology and strict control of precision can we produce final products that satisfy customers. We are proud of every part we produce. You will be proud of having these customized parts. If you have a project, please contact us in time to customize a solution to meet your needs.